This case study shows how we delivered a complete egg tray production line to a Senegalese customer. The setup includes the SL-3-1 egg tray machine (1000 pcs/hour) paired with an SL-1.2m³ pulp pulper, creating a turnkey solution for converting waste paper into egg trays for West Africa’s growing poultry market.
Customer Background
Our Senegalese client saw rising demand for affordable, sustainable egg packaging across West Africa. Senegal’s waste paper streams provided a low-cost raw material base. The customer needed equipment that could run reliably in tropical conditions while delivering consistent output quality.
Customer Requirements
The customer specified these requirements for the egg tray making machine project:
- Capacity: 1000 egg trays per hour
- Complete line: Pulping through finished product
- Raw material: Waste paper, cardboard, newsprint
- Climate adaptation: Reliable operation in hot, humid conditions
- Training: On-site commissioning and operator training
Recommended Solution: SL-3-1 Egg Tray Machine + SL-1.2m³ Pulper
Based on these requirements, we configured the SL-3-1 paper egg tray machine with a matched SL-1.2m³ pulper as the core of the production line:
| Equipment | Function |
| SL-1.2m³ Pulp Pulper | Convert waste paper into uniform pulp slurry |
| Pulping Tank & Pump | Store and transfers pulp to forming machine |
| SL-3-1 Egg Tray Machine | Form 1000 egg trays per hour through vacuum molding |
| Drying System | Natural drying or metal drying line |
| Packaging Equipment | Bundle finished trays for delivery |
SL-3-1 Egg Tray Machine & SL-1.2m³ Pulp Pulper Specifications
| Picture | Specfications | QTY |
Paper pulper | 1. Capacity: 1.2m³ 2. Material: Carbon steel 3. Power: 7.5kW 4. Wall thickness: 4mm 5. Screen bottom: 5mm aperture, 8 mm thickness 6. Drive belt (1 set) 7. Valve (1 set) | 1 pc |
Egg tray machine | SL-3-1 Capacity: 1000pcs/h 1. Power: 6-2.2kW variable speed motor 2. Platen size: 1200 x 470 mm 3. Rotating surface: 1 surface 4. Operating speed: 5–8 revolutions per minute | 1 set |
Packing machine | Pack egg trays | 1 set |
Project Delivery & Installation
Pre-Shipment Configuration
Both machines were pre-configured and tested at our facility. The pulper-to-machine ratio was calibrated to keep the 5–8 RPM forming speed running with consistent pulp supply. All electrical components were adapted to Senegal’s 220V/50Hz power standard.
Guidance Installation
Our engineer guided the installation and commissioning of the egg tray molding machine in Senegal via video. The complete line was set up in the customer’s facility, including the SL-1.2m³ pulper, SL-3-1 forming machine, drying area, and packaging station.
Operator Training
Three local operators received hands-on training covering pulp preparation, the variable speed motor settings (6+2.2kW), platen operation, quality control, and basic maintenance. Training materials in French were provided for ongoing reference.
Customer Results
Within two months of installation, the customer reached full production capacity:
- Output: 1000 egg trays per hour, matching the SL-3-1’s rated capacity
- Product Quality: Consistent trays meeting local poultry industry standards
- Raw Material Cost: 60% lower than imported alternatives
- Environmental Impact: Diverts 8-10 tons of waste paper daily from landfills
- Market Response: Strong demand from local poultry farms and egg distributors
Why This Case Matters
This Senegal egg tray machine project highlights three capabilities:
- Turnkey Solutions: We deliver complete production lines, not just single machines, with matched pulping-to-forming capacity.
- Verified Performance: The SL-3-1 with variable-speed 6+2.2 kW motor and 1200×470mm platen delivers stable 5–8 RPM forming for consistent output.
- Global Support: From pre-shipment testing to on-site training, we provide end-to-end support across Africa and worldwide.
Start Your Egg Tray Production
Whether you need the SL-3-1 at 1000 pcs/hour or a larger industrial line, we provide complete solutions including the SL-1.2m³ pulper, forming machine, drying, and packaging. Our equipment serves customers in 30+ countries, with proven performance in Africa, Southeast Asia, and South America.
Contact our team today to discuss your egg tray production requirements and receive a customized quotation with full line configuration and training support.
